If you are wondering how to clean tablet press machinery, here7 concrete steps that will help you maintain the life of your pill pressing machine. The more regularly the equipment is serviced, the better it will function and less expensive it may be.
This the first step and will need to be done after EVERY production cycle. Contamination causing residues or powder to remain, which can ultimately disturb any mechanical equipment handling them. A pharmaceutical company, for example, noted a 15% improvement in tablet quality as they decreased the frequency of their cleaning schedule. This, in turn will increase the life of these machines and minimize their repairs by enhancing cleaning frequency thereby reducing maintenance costs.
Crucially, lubrication of moving parts. Research says machinery when properly lubricated performs 20% better for longer wear and tear. This entails the use of industry-grade lubes with a maximum performance powertrain, which can aid in avoiding parts from wearing down.
Check Point 4:Periodic Inspecting of Punch and Die Set Product quality will be achived as the time lapses and worn-out punches grind upon themselves in producing defective tablets. The International Society for Pharmaceutical Engineering (ISPE) has reported that 25% of tablet defects occur due to punch wear. Changing these parts at the first signs of wear can save time and money in the longer run.
This means calibrating the machine to create uniform weight and sized tablets. A different study found that machines, which are calibrated every three months were 10.0% more consistent in producing tablets than their counterparts (14). Finally, calibration ensures accuracy and reliability that can save your brand from potentially a costly product recall due to failing the industry standards.
It is important to NOT neglect training your employees. Training helps make sure operators know what to look for when it comes to maintenance and potential issues. A Manufacturing Institute report said a well-trained operator could increase the working life of the machine by 5-10 years.
Having a scheduled maintenance plan as well is crucial. A maintenance plan is essential in order to avoid an unscheduled outage. One major pharmaceutical company decreased its downtime by 30% through strict adherence to a maintenance schedule.
Hopefully, using the real thing will always maintain or contribute to better performance than before. Even if the nongenuine ones save money in purchasing but they actually wear out faster and cause other costs over time. A report on an industry website said the use of non-original parts pushes maintenance costs up by 40 percent.
Regular data collection can also keep track of the machine's health status, which in turn helps to predict future failures. Predictive maintenance based on real-time data analysis prevents production stops Additional insights - one case study indicates that predictive maintenance can cut the costs of its reactive alternative by up to 20%.
Secondly, know and follow the manufacturer's maintenance schedule. This is intended to make the machine as efficient and long survival. One look no further than a pharmaceutical giant which discovered that following the manufacturer instructions decreased machine downtimes by 25%.
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Following them will make sure that a pill press is working at maximal efficiency to allow for an even, high-quality finish and keep operating costs down.